Introduction of spiral concentrator from Deya machinery
Spiral concentrators are devices to separate solid components in a slurry, based upon a combination of the solid particle density as well as the particle’s hydrodynamic properties (e.g. drag). The device consists of a tower, around which is wound a sluice, from which slots or channels are placed in the base of the sluice to extract solid particles that have come out of suspension.
Working principle of spiral concentrators
As larger and heavier particles sink to the bottom of the sluice faster and experience more drag from the bottom, they travel slower, and so move towards the center of the spiral. Conversely, light particles stay towards the outside of the spiral, with the water, and quickly reach the bottom. At the bottom, a “cut” is made with a set of adjustable bars, channels, or slots, separating the low and high density parts. Many things can be done to improve the separation efficiency, including:
-changing the rate of material feed
-changing the grain size of the material
-changing the slurry mass percentage
-adjusting the cutter bar positions
-running the output of one spiral separator (often, a third, intermediate, cut) through a second.
-adding wash water inlets along the length of the spiral, to aid in separating light minerals
-adding multiple outlets along the length, to improve the ability of the spiral to remove heavy contaminants
-adding ridges on the sluice at an angle to the direction of flow.
Applications of spiral concentrators
Typical spiral concentrators will use a slurry from about 20%-40% solids by weight, with a particle size somewhere between 1.5-.075 mm (17-340 mesh), though somewhat larger particle sizes are sometimes used. For good separation, the density difference between the heavy minerals and the light minerals in the feedstock should be at least 1 g/cm3; and because the separation is dependent upon size and density, spiral separators are most effective at purifying ore if its particles are of uniform size and shape. A spiral separator may process a couple tons per hour of ore, per flight, and multiple flights may be stacked in the same space as one, to improve capacity.
Technical parameters of spiral concentrators
| Model | 5LL-1500 | 5LL-1200 | 5LL-900 | 5LL-600 | 5LL-400 |
| Out diameter(mm) | 1500 | 1200 | 900 | 600 | 400 |
| Spiral pitch(mm) | 720, 540 | 900, 720, 540 | 675, 540, 405 | 450. 360, 270 | 240, 180 |
| Lateral slope(degree) | 9 | 9 | 9 | 9 | 9 |
| Max spiral head per set |
4 | 4 | 4 | 3 | 2 |
| Feed size (mm) | 0.02-0.3 | 0.02-0.3 | 0.02-0.3 | 0.02-0.2 | 0.02-0.2 |
| Feed density(%) | 25-55 | 25-55 | 25-55 | 25-55 | 25-55 |
| Capacity(T/H) | 6-8 | 4-6 | 2-3 | 0.8-1.2 | 0.15-0.2 |
| Overall size (LxWxH in m) |
1.56x1.56x5.23 | 1.36x1.36x5.23 | 1.06x1.06x4 | 0.7x0.7x2.6 | 0.46x0.46x1.5 |
| Weight(KG) | 800 | 600 | 400 | 150 | 50 |
Workshop of spiral concentrators
Testing of mineral materials by spiral concentrators
Detailed pictures of spiral concentrators in the working site
Spiral concentrators pictures from deya machinery clients' mine site
Deya machinery also offers polypropylene Sprial concentrators
Packaging & ShippingDeya Machinery offers various ways of package, fumigation-free wooden cases, steel plate cases, or as the clients' request. Most of the time, the equipment will be loaded to the containers in the factory. Deya workers make sure all equipment are steady and fixed before close the door of the container, there will be no damage during transporation and shipment.
-Pre-sale services
Based on the clients’ request and budget, we will offer equipment pictures, working site videos, plant processing diagram, assemble drawings, foundation drawings, and plant layout. Clients are welcome to visit our factory, also our equipment working site from former clients. We will arrange cars, hotels and translators for the visiting customers.
-Sale services
Our experienced technicians is available on the phone also the internet, clients can get instance guidance by telephone, email, online service anytime, anywhere. As clients’ request, we will send technician to the mine site to guide the installation, trial run test, and training operators until the plant works normally.
-After-sale services
Normally, the equipment warranty is 18 months since installation, but can extend as long as 24 months as the clients’ request. Equipment spares will be offered with manufacturing cost in at least 10 years since the order is placed. To establish long term cooperation, we will regularly call and email our clients, to check the equipment working condition, offer suggestions for maintenance, and if necessary we will pay a visit to clients to solve the problems caused during equipment working.
Deya Machinery lays much emphasis on quality and service; the company has acquired ISO 9001: 2008 certificate, and it has independent quality control department and after sale service department. Main equipment include Jaw Crusher, Ball Mill, Magnetic Separator, Flotation machine, Trommel Screen, Belt Conveyor, construction machinery equipment and their spares.
As a customer oriented company, Deya People with high level of professionalism, and responsibility; total satisfaction from clients becomes the top priority, and long-term cooperation is what we always sought and cherished for. The products have exported to over 30 countries like Indonesia, Philippines, Vietnam, India, Pakistan, Iran, Turkey, Tanzania, Zambia, South Africa, Ghana, Peru, Bolivia, Mexico, Chile, etc. We sincerely hope can establish business cooperation with your esteemed company in the long run.
FAQ
1. Quality control
All the equipment offered by Henan Deya Machinery Co., Ltd. are produced by China national standard drawings, nonstandard equipment will be produced by the drawings confirmed by clients. Deya Machinery strictly follows ISO 9001: 2008 Quality management system. Most equipment will be test for at least 8 hours in the factory before delivery. There is record in computer for each equipment, spares can be easily confirmed when it is necessary.
2. Way of payment
Welcome clients place the order by widely use gravity method Spiral Concentrator for gold, chrome, tin, mineral processing online one-touch! Deya also offers various ways of payment, T/T, against copy of B/L, L/C, D/A, D/P, West union, etc. All can be negotiated.
3. Delivery time
Normal delivery time within 10 to 20 working days, complete production line or larger equipment may take widely use gravity method Spiral Concentrator for gold, chrome, tin, mineral processing. Exact delivery shall be confirmed when place the order.
4. Trade terms
Typically EXW, FOB, CIF, CFR, DAF follows International Rules for the Interpretation of Trade Terms 2010(INCOTERMS 2010).
5. Shipping lines
Priority rule based on clients' request, and freight cost, service, shipping date, date of arrival shall be considered.
6. Installation
Deya has several experienced technicians with passports ready to go for installation, when installation service is needed, the client should pay for technicians’ round way air tickets, sawidely use gravity method Spiral Concentrator for gold, chrome, tin, mineral processing(shall be confirmed before leaving), food and lodging, most importantly to guarantee the technicians’ safety.
7. Equipment warranty
Equipment from Henan Deya Machinery Co., Ltd. with 18 months warranty, can be extended to 24 months as request.
Mineral Processing Equipment is a kind of large porous ceramic disc which is fired by inorganic membrane making technology.widely use gravity method Spiral Concentrator for gold, chrome, tin, mineral processing has following characteristics:large filter area.high intensity and even aperture.Besides,the aperture size can be adjusted according to actual demands.Mineral Processing Equipment is alumina,it has good resistance to acid and alkali.After a period of application,the ceramic filter board can be cleaned by cycle reverse cleaning,ultrasonic and chemical cleaning agent and so on,to let the boards work with high efficiency.
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Mineral Processing Equipment is a kind of equipment which combines the characteristics of spiral concentrator, spiral chute, shaking table and centrifugal concentrator. widely use gravity method Spiral Concentrator for gold, chrome, tin, mineral processing is the best equipment for mining and mineral processing, especially for beach, riverside, sand beach and Creek channel. Mineral Processing Equipment has the advantages of reasonable structure, simple installation, less land occupation, simple operation, stable ore dressing, widely use gravity method Spiral Concentrator for gold, chrome, tin, mineral processing clear ore classification, large processing capacity, high efficiency, high concentration ratio of ore dressing, high recovery rate and reliable operation.
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